ultrasonic sonochemistry machine

The amplitude of ultrasonic mold, the design method of mold design parameters: amplitude for need of welding materials is a key parameter, the equivalent of chromium iron temperature, temperature reach will be welding, temperature too gao will make raw materials lead to structural failure and burning and intensity variation.
Due to different choice of transducer is different, the sonicator homogenizer amplitude of the transducer output after fit different variable ratio of the amplitude and the welding head, able to work correction of welding head amplitude to conform to the requirements, usually transducer output amplitude for 10-20 microns, and the working amplitude, generally about 30 microns, and the amplitude change of welding head than with the amplitude and the shape of a welding head, front and rear area ratio factors, such as shape, such as transformer, functions, exponential type transformer, such as amplitude, ladder type had a great influence on strain ratio, area ratio is proportional to the total strain ratio before and after. If choose different welding machine, a simple method is welding head has work according to the proportion of size production, can guarantee the stability of amplitude parameters.
Ultrasonic welding machine welding material, in fact, most people of ultrasonic metal welding machine is a little knowledge, because of ultrasonic metal welding machine welding material is limited.
Ultrasonic metal welding machine is mainly suitable for aluminum, ultrasonic molten metal nickel, copper, gold, and silver non-ferrous metal materials such as fine rod, plate, sheet, the material such as silk, with implementation of weld, the total thickness is 2-4 mm. But in fact, some hard lot of ultrasonic metal welding machine for welding. For example, iron, stainless steel materials, such as, it is not now of ultrasonic metal welding machine can weld. Therefore, ultrasonic metal welding machine can ignore this kind of material.
Ultrasonic metal welding machine welding material, metal is ultrasonic spray nozzle copper, aluminum, silver and other soft state. However, these materials, welding area is required, is too big and too thick. Ultrasonic metal welding machine is good electrical conductivity, high strength of fusion, energy saving, fast, no spark, and the welding effect is very ideal. For greater than thickness of paint materials, ultrasonic metal welding machine but cannot guarantee. General metal welding effective thickness more than 4 mm, one-time welding area is greater than 200 mm square, you should choose other welding technology, such as laser welding, soldering, resistance welding, etc.
Ultrasonic metal welding machine is the use of ultrasonic high frequency vibration ultrasonic welding transducer friction friction principle of ultrasonic vibration energy is converted into energy transfer to the welding of metal surface, the friction heat and the pressure, make the metal structure fully activate to form molecules layer fusion between new equipment.

The amplitude of ultrasonic mold, the design method of mold design parameters: amplitude for need of welding materials is a key parameter, the equivalent of chromium iron temperature, temperature reach will be welding, temperature too gao will make raw materials lead to structural failure and burning and intensity variation.
Due to different choice of transducer is different, the amplitude of ultrasonic emulsifying machine the transducer output after fit different variable ratio of the amplitude and the welding head, able to work correction of welding head amplitude to conform to the requirements, usually transducer output amplitude for 10-20 microns, and the working amplitude, generally about 30 microns, and the amplitude change of welding head than with the amplitude and the shape of a welding head, front and rear area ratio factors, such as shape, such as transformer, functions, exponential type transformer, such as amplitude, ladder type had a great influence on strain ratio, area ratio is proportional to the total strain ratio before and after.
What are the basic principle of ultrasonic plastic welding machine? Ultrasonic plastic welding is produced through the use of high frequency mechanical movement from heat to connection or reorganization of thermoplastic plastics. By high frequency electric energy is converted to high-frequency mechanical movement.
Once the molten plastic has solidified, clamping force is removed, the horn. Two plastic parts are connected together forming, and as a part of the take out from the jig.
Plastic component is a fast, clean, highly effective, repeatable Ultrasonic emulsifier machines process, consume very little energy. Don't need solvents, adhesives, mechanical fasteners, or other consumables, and strong clean finished components.
Ultrasonic metal welding machine technology, ultrasonic welding is using high frequency vibration wave to the two surfaces to be welded, in the case of pressure, make two surfaces rubbing against each other to form a molecular layer, the fusion between the ultrasound not only can be used to weld hard thermoplastics
Ultrasonic welding is a welding thermoplastic plastics technology, various kinds of thermoplastic rubber pieces of all can use ultrasonic welding processing, without having to add solvent, bonding agent, or other supplements.
More than its advantage is to increase productivity, reduce غير مجاز مي باشدts, improve ultrasonic extraction cbd product quality and safety in production of ultrasonic plastic welding principle is 20 KHZ (or 15 KHZ) generated by the generator of high voltage, high frequency signal, can by changing the system, the signal is converted to high-frequency mechanical vibration, and on the plastic workpiece, through the workpiece surface and the friction and make the transfer to the interface between the molecules of temperature, when the temperature reaches the melting point of the workpiece itself, the workpiece interface rapidly melting, and then fill in the space between the interface,
When the shaking stops, workpiece cooling setting under pressure at the same time, a welding.

Ultrasonic welding machine is a common mistake, using ultrasonic welding equipment of all kinds of plastic parts are quite popular, packing of the products. Cutting. Riveting for burial. Embossing. Punch.
Quite many years engaged in the personnel ultrasonic welding, etc. For ultrasonic sonochemistry machine ultrasonic energy transfer is a myth, that is in the welding of the contact area, in fact this is a myth, the real welding principle is: mechanical sensor power conversion, through the conduction workpiece materials, sound waves in the solids occurs, the conduction resistance is far less than the acoustic resistance in air, when the sound waves through the workpiece joint, crack in the acoustic resistance is big, the heat energy is considerable. Temperature to reach the tolerance of the workpiece and point, add pressure, seam welding. And artifacts due to other parts of the small heat resistance, low temperature welding.
Ultrasonic welding machine welding material, not all of the material can be ultrasonic dispersion machine welded, someone for any material can understand welding, this is a big mistake. Some welding between different kinds of materials, have a plenty of the primary stage, have a plenty of have no melting stage.
Ultrasonic mold dynamic node design, welding head, the amplitude is designed as a work of half wave resonance frequency, in working status, the amplitude of two end face is big, small stress, and equivalent to the middle nodes of the amplitude is zero, the stress.
General design for fixed node position, but usually the fixed position of the design thickness is greater than 3 mm, or groove is fixed, so the fixed position is not zero amplitude, this will lead to some calls, and part of the energy loss, for sound usually with a rubber ring with the other parts, or block with sound insulation materials, and energy loss in the design of the mould be considered amplitude parameters.
Ultrasonic welding machine welding parts process error, Yu Chaosheng ultrasonic dispersing machine energy transfer is a myth, that is the contact area in the welding shape, actually this is a myth
Ultrasonic energy is an instant burst, melting into it should point or line, and the transmission distance must conform to the way of ultrasonic welding. Some people think that as long as it is plastic material, no matter how can be welded joint surface is good, this is a mistake. When the instantaneous energy to produce, the joint area is larger, the more severe energy diffusion, the welding effect is poor, even can't welding. Another is the ultrasonic longitudinal wave, energy loss is proportional to the distance, long distance welding should be no more than 6 cm to control. Welding line should be appropriate, 30-80 line between workpiece arm was controlled in not less than 2 mm thick, or bad welding, especially for the sealing products.

In the industrial development of modern society, the ultrasonic welding technology has been applied in various industries. Today, let's talk about the ultrasonic welding machine in the application of the communication industry.
As is known to all, in the modern society, the demand for printing ultrasonic cutting machine consumables and rising demand for high quality, and the equipment of plastic welding is an important part of the product quality. You had the opportunity to use ultrasonic welding technology products include cartridges, tape, carbon cartridges, printers, fax machines, following, telephone, mobile phone charger, power adapter, office stationery, etc.
Powder storehouse, ribbon printing supplies, packing box, inkjet, PPC, the cartridge PP, APS materials adopt ultrasonic welded together, especially on the printer drum unit as the main core parts of printer carbon powder compact, very high quality requirements, the ultrasonic plastic welder welding, improved the precision of whole sealing and, without adding any glue, simple and quick operation, and greatly reduce pollution, keep clean, improve efficiency, reduce غير مجاز مي باشدts!
Upgrading office stationery strong, more and more high to the requirement of plastic welding, the product of the contact surface is becoming more and more security requirements more and more is also high. Ultrasonic welding technique has the advantages of safety, environmental protection, energy saving, no fertilizer, meet the needs of office stationery industry.
Ultrasonic vibration welding is not a simple linear longitudinal ultrasonic generator driver vibration deflection and lateral vibration) (there is no discussion, but form a transverse, the transverse vibration and ultrasonic on the output energy also to have certain strength distribution points, pressure, voltage, and machinery. Determine the stability of the power output energy, but energy distribution points also presents is proportional to the increase and decrease, if it is found that the ultrasonic welding products always ultrasonic metal welding single point scald, indicates the output energy of upper die and corresponding product formation stress at a point, at this time if the contact point changes of ultrasonic vibration, can improve the heat from the burning of clusters.
Ultrasonic mould four features, sound waves is the object the spread of the mechanical vibration state (or energy). Vibration refers to the material of the particle movement back and forth around its equilibrium position. Raised after tapping, for example, it's up and down vibration, the vibration state of medium in all directions spread through the air, this is the sound waves.

Ultrasonic welding wire machine generally refers to the ultrasonic wire bonding machine, the mechanical vibration energy is the use of ultrasonic frequency, connect the same metal or a special method of dissimilar metals. Metal in ultrasonic welding, neither to deliver current, workpiece to the workpiece with high temperature heat source, only the friction vibration energy into the workshop, the welding surface metal co., LTD., to ultrasonic spray nozzle produce plastic deformation, in the initial stage to eliminate the welding area oxide film and impurities, in under the action of static pressure, make the two kinds of metal health and together, achieving strong welding. Joint between the molten metal is combined with the material not happen under the implementation of a solid-state welding, so it effectively overcomes the phenomenon such as produced during the welding spatter and oxidation. Ultrasonic welding line function of gold, silver, copper, aluminum, nickel and other non-ferrous metal filaments, single point welding and multipoint welding.
The advantages of ultrasonic welding wire machine
High reliability, automatic adjustable welding wire machine is through the digital time, high pressure, power, temperature, arc and CCD video capture, standard arc welding line to ensure each solder joint and arc welding effect.
غير مجاز مي باشدt savings: save manpower غير مجاز مي باشدt effectively, one person can operate ultrasonic handheld welder several machines, also can avoid to use manual welding line machine to produce so many bad product, cause the material waste.
Low energy consumption, energy you need to wire automatic welding Ultrasonic nano dispersion machine with a common manual welding wire machine.
Machine life: automatic welding wire machine is using high quality imported parts and precision machined parts, excellent wear resistance, easy installation, high precision of welding, effectively delay the machine life.
A typical welding speed than traditional manual welding wire machine several times.
Automation, small size, less maintenance workload, strong adaptability, make automatic welding wire machine LED automation packaging production line.
Good conductivity, after welding or nearly zero resistance coefficient.
Low requirement for welding of metal surface, the oxide or plating can be welded.
Welding time is short, don't need any, gases, solder flux.

Handheld ultrasonic spot welding machine, belonging to a small ultrasonic sonochemistry machine ultrasonic plastic welding machine, also known as ultrasound plastic spot welding machine, ultrasonic spot welding machine, etc., this machine is suitable for application in various types of products: spot welding, welding, riveting, welding, welding and other technology.
Note for the handheld ultrasonic spot welding machine:
The ultrasonic handle life span more than one year under normal use.
In the case of poor contact appeared in the process of using, to immediately stop, avoid piezoelectric ceramic is damaged.
Umore than 60 degrees (temperature transducer) immediately ultrasonic cutting machine stop using, reoccupy after cooling down, such as when it is necessary to add air forced cooling.
Before use check whether the ultrasonic welding head is loose, broken, or ultrasonic power and ultrasonic transducer is damaged.
Avoid ultrasonic handle ceramic chip connection of be affected with damp be affected with damp, for ultrasonic transducer compressed air forced cooling case, to ban the use of no filtered gas 6 factory ultrasonic welding head, be sure to use the frequency matching is important, ultrasonic welding head partial frequency leads to the ultrasonic power and transducer is damaged.
7 must use the power of the voltage stability, in front of the ultrasonic power supply add stabilizer (necessary) unstable power input leads to ultrasonic power supply is damaged, broken ultrasonic transducer.
Handheld ultrasonic spot welding machine note: ultrasonic handle is one ultrasonic dispersion machine of the main components of ultrasonic spot welding machine, in order to prolong the service life of the ultrasonic handle, fully read the instructions before use, avoid to use undeserved cause unnecessary loss..
Is not, of course, the greater the power, the better, but according to the size of the plastic welding surface, to determine the need for more power ultrasonic plastic welding machine! Different products use different power range, small parts can use little power, fragile also use small power welding, such as 35 k, for difficult to welding material or a big parts can consider to use high power welding. In addition, regardless of the quality of power to the machine, the effect of high power welding machine more accurate product will be better.